Guide to a Completely Continuous Tire Pyrolysis Plant

Pyrolysis is a process that involves the chemical and physical reactions occurring in organic substances when they are exposed to extremely high temperatures. A fully continuous tire pyrolysis plant is a specialized tire recycling equipment that utilizes pyrolysis technology to recycle waste tires into various products such as fuel oil and carbon black, all done in an environmentally friendly manner. Beston continuous pyrolysis equipment play a crucial role in addressing the issue of waste plastic disposal.

A fully continuous pyrolysis machine typically incorporates a fully automated process that can be remotely controlled through a Programmable Logic Controller (PLC) system or a computer. Thanks to its continuous or automated feeding and discharge system, this machine can maintain optimal performance of the pyrolysis system consistently.

Let's explore the working process of this continuous pyrolysis machine and some of the benefits it offers.

The Working Process:

Shredding: The process begins by shredding the available plastic materials into fine plastic granules using a plastic crusher. These granules are then fed into the fully continuous tire pyrolysis machine through the machine's feeding door.

Reactor Operation: The machine's feeding door usually has an in-built screw that facilitates easy conveying of the small plastic granules into the first reactor of the plant. The plastic materials undergo decomposition in high-temperature conditions within each reactor stage until they have completed the pyrolysis process. The resulting carbon black powder is directed into a carbon black tank.

Cooling and Recycling: Water circulation helps in cooling all the generated oil gas. The excess pyrolysis gas is simultaneously recycled and sent to the burners, where the heating process is repeated. A fully continuous tire pyrolysis equipment is equipped with a water circulation system and a pyrolysis gas recycling system, which help save water and reduce energy consumption, ultimately maximizing returns.

Benefits of a Completely Continuous Tire Pyrolysis Plant:

High Oil Output and Large Capacity: The continuous feeding and discharging system, along with multiple reactor designs, enable this machine to process a large quantity of waste tires daily. By ensuring complete pyrolysis of the waste tires, this plant can yield high oil output.

Reduced Labor Cost: Controlled by a specially designed PLC system, this equipment allows for automatic feeding and discharge. Consequently, only one to a few employees are required to operate the plant. Additionally, its continuous process saves time and energy.

Extended Working Life: The continuous pyrolysis equipment employs an indirect hot air heating method to heat the reactors. This minimizes damage to the reactor, resulting in an extended usage life.

Internal Rotating for Optimum Operation: Unlike external rotating systems that require frequent seal material replacement, the fully continuous pyrolysis equipment utilizes an internal rotating technique. This eliminates the need for seal changes and ensures smooth and constant operation.

In conclusion, a completely continuous tire pyrolysis plant offers numerous advantages in terms of high oil output, reduced labor costs, extended working life, and optimized operation. By utilizing this advanced recycling technology, we can effectively address the issue of waste tire disposal while obtaining valuable products like fuel oil and carbon black.