How Can a Tire to Fuel Pyrolysis Plant Work?

Together with the advent of pyrolysis plants, it’s now possible to make fuel oil using outdated tires. The tyre to fuel recycling equipment will first process the tires within its reactor, then converting them into oil that you can use as fuel in cars and also the steel wire industry.

Working principle of the tire pyrolysis plant

The working principle of any tire pyrolysis plant involves the reactor heating waste tire and rubber and converting them into oil gas. In the following step, a condenser coverts the oil gas to build liquid oil. You can use this liquid oil in a variety of industries and also in your vehicle as fuel. One benefit with this oil is that it won’t react with the condenser while recycling, thus ensuring that the plant can make the most of its recyclable energy.

How can the plant work?

In addition to worn-out tires and rubber, you can even use waste plastic as raw materials. The plant would melt the components before processing them into fuel. Here’s how the plant works:

1.Step one involves feeding the raw materials into the reactor. Most plants contain a computerized feeding machine. You must pour the raw materials into this feeding machine and allow it to send them into the reactor slowly. Be sure there is certainly enough space within the reactor for your materials to transform and twist properly. It’s safer to keep approximately one-third of your reactor empty to give it time to grind everything.

2.From the second step, the plant will heat the reactor so that it burns the waste tires and plastic. This could eventually produce combustible fuel. The moment the chamber inside the reactor reaches 100o C, it starts releasing oil gas. Ever since the oil gas is heavy, it will separate itself slowly and get to the condenser in the following chamber.

The condenser is yet another crucial area of the plant that liquefies the oil gas and ensures that it drops in to a tank underneath. However, the lighter gas slowly rises to the top level of the condenser and liquefies later. This implies the plant doesn’t leave any residue once you feed each of the raw materials. When there is any non-condensable gas left, it reaches the desulfurization system where the furnace connects together with the plant and sends the gas for recycling.

3.As soon as the oil tank under the condenser collects the oil, it must cool down in order that it provides the fuel oil you want. The temperature has got to fall to a minimum of 40o C. This allows the carbon black to automatically discharge from the reactor.

4.The final step involves purifying the non-condensable gas. It must experience several purification stages inside the smoke cleaning system so that it later produces fuel oil. You will recognize that it attains the emission standard set by the government.

One reason why a tire pyrolysis plant is really popular is that it leaves almost zero waste after every cycle. Most importantly, it recycles waste tires that folks would otherwise burn, which would, therefore, result in air pollution.